From Scrap to Finished Alloy

Our Production Process

An integrated eight-stage workflow that transforms carefully sourced metal into quality-tested alloys ready for customer delivery.

INPUT MATERIALCONTROLLED PROCESSVERIFIED OUTPUT
Integrated alloy manufacturing system showing melting, casting and production operations
PRODUCTION SYSTEMIntegrated Manufacturing Line
  • 01

    Purchase

    Approved materials are procured according to alloy and production requirements.

  • 02

    Raw Materials

    Incoming aluminium, zinc and secondary feedstock are received and identified.

  • 03

    Quality Check

    Materials are verified for grade, composition and processing suitability.

  • 04

    Segregation

    Feedstock is sorted by alloy family, condition and chemistry.

  • 05

    Melting

    Approved materials are melted in the Rotary Melting Furnace.

  • 06

    Automated Production

    Controlled production systems maintain consistent casting parameters.

  • 07

    Finished Goods

    Ingots are cooled, inspected, identified and prepared for dispatch.

  • 08

    Sales & Dispatch

    Approved products are matched to customer orders and dispatched.

  • Rotary melting furnace on the Coimbatore plant floor
    Stage 05–06

    Melt to Cast — Rotary Melting Furnace

    Nothing Leaves Unaccounted

    The circular material loop.

    Every material stream has a defined route: inspected inputs become verified alloy, dross returns to production and slag moves to specialist external recovery.

    01 Input Source & Inspect
    02 Transform Melt & Control
    03 Output Cast to Grade
    04 Recovery Recover & Route

    Explore the Loop The complete route is always visible. Hover, tap or focus a stage to isolate its path; use arrow keys to move, Enter to pin and Escape to release.

    Recovered back into the material cycle External recovery & reprocessing
    Rotary Melting Furnace The Melt
    01 · InputRaw Materials

    Approved scrap, ferro alloys, refractories and foundry materials are tested, approved and stored before use.

    Source & inspect → furnace charge
    02 · TransformMelt & Cast

    Rotary furnace melting with spectrometer and density checks controlling chemistry and melt integrity.

    Controlled melt → verified casting
    03 · OutputIngots

    Verified aluminium and zinc alloy ingots are cast to specification across more than 50 grades.

    Cast to grade → finished alloy
    04 · RecoveredDross

    Recovered as secondary aluminium raw material and routed back into alloy production.

    ↺ Recovered back into the material cycle
    05 · Exits LoopSlag

    Separated oxides and residual material leave the internal loop for specialist recovery.

    → External recovery & reprocessing
    InputRaw Materials

    Approved scrap and alloying materials are tested, approved and stored before use.

    Source & inspect
    TransformMelt & Cast

    Rotary furnace melting with chemical composition and density checks.

    Cast to grade
    OutputIngots

    Verified aluminium and zinc alloy ingots across more than 50 grades.

    Dross returns to Raw Materials
    RecoveredDross

    Recovered back into the material cycle as secondary aluminium raw material.

    Slag exits to External Recovery
    Exits LoopSlag

    External recovery & reprocessing.

    Primary production flow Dross recovery Slag exits loop

    See the full breakdown of scrap sourcing and by-products on Metal Scraps & Secondary Materials.

    Why Manufacturers Choose Us

    Certified. Consistent. Verifiable.

    View our certificates →
    Certified
    9001 14001 45001

    ISO 9001 · ISO 14001 · ISO 45001

    ISO Certified · TÜV SÜD South Asia

    Quality, environmental and safety management systems — all three currently certified.

    Consistent
    10,000+ M.T annually

    Consistent Annual Production

    Consistent manufacturing output across 50+ aluminium and zinc alloy grades.

    Verifiable
    IS 617 LICENSED

    IS 617 licensed

    Bureau of Indian Standards

    Product-level licensing against IS 617, the Indian standard for aluminium casting alloys.

    Quality Assurance

    See how every batch is tested.

    Spectrometry, vacuum testing, K-mold testing and density checks against ISO 9001.